Product Introduction
EN: Our Broiler Cage System is specifically designed for high-density broiler production, featuring a 3-tier or 4-tier vertically stacked design. It optimizes farm layout, saving over 50% of land compared to free-range or floor-raising systems. Engineered with unique head-locking feed doors, it effectively prevents broilers from shaking their heads up and down while eating, drastically cutting down feed waste. Fully compatible with automatic feeding, nipple drinking, and manure belt removal systems, this setup reduces disease rates, lowers energy consumption, and maximizes your farm’s economic return.
Specifications Reference
| Item | 3-Tier Stacked Broiler Cage | 4-Tier Stacked Broiler Cage |
|---|---|---|
| Overall Assembled Size (L x W x H) | 1.4m x 0.7m x 1.5m | 1.4m x 0.7m x 1.8m |
| Single Cage Unit Size | 140cm (L) x 70cm (W) x 38cm (H) (Divided into 2 compartments) | 140cm (L) x 70cm (W) x 38cm (H) (Divided into 2 compartments) |
| Rearing Capacity | 60 birds / set (20 birds/unit, 10 birds/door) | 80 birds / set (20 birds/unit, 10 birds/door) |
| Wire Diameter | Main wire / Front mesh: 3.0mm; Secondary wire / Bottom, Back, Side mesh: 2.2mm – 2.6mm | |
| Door Specification | Front-opening spring door: 40cm (W) x 30cm (H) (Enlarged design for easy bird catching) | |
| Mesh Grid Sizes | Top mesh: 5cm; Bottom mesh: 3cm (Plastic brooding mat available); Bottom 15cm section of Front/Side/Back mesh: 2cm anti-escape micro-mesh | |
| Material & Surface Treatment | Low-carbon steel wire / Galvanized wire; Cold Galvanized, Hot-dip Galvanized, or Anti-corrosion PVC Powder Coated | |
| Feed Trough Type | Galvalume (Aluminum-Zinc) Coated Steel Trough (Durable, wear-resistant, and easy to wash) |
Technical Indicators
- Land Utilization: Improves space efficiency by 50% to 100% (density is more than 3 times higher than floor raising).
- Feed Reduction: Reduces feed waste by 13% through head-restraining door geometry.
- Growth Cycle: Shortens production cycle by 12% to reach target body weight.
- Cost Savings: Saves over 25% in overall operational and breeding costs.
- Lifespan: Hot-dip galvanized frame lasts 15 to 20 years.
Manufacturing Standards
- Head-Restraint Feed Door: Optimized front mesh spacing limits wasteful head-shaking during feeding, guaranteeing even access for all birds.
- Anti-Escape Gradient Mesh: Bottom 15cm section of front, side, and back grid features a tight 2cm mesh gap, preventing young chicks from escaping.
- Enlarged Spring Door (40x30cm): Equipped with high-tensile spring locks. Large opening design ensures easy, damage-free bird catching during harvest.
- Brooding Mesh Adaptability: Bottom mesh supports removable plastic mesh mats (10x10mm for chicks, 18x28mm for growers) for early-stage brooding.
- Heavy-Duty Al-Zinc Trough: Supplied with Aluminum-Zinc coated steel troughs that resist corrosion, wear, and continuous high-pressure washing.
Product Advantages
- Maximum Space Saving: 3-tier and 4-tier vertical structures save over 50% land area, lowering housing construction investment per bird.
- Higher Feed Conversion Rate: Restricted bird activity minimizes energy loss. Combined with anti-waste feeding doors, FCR is optimized for faster weight gain.
- Superior Disease Prevention: Complete physical separation of broilers from their droppings reduces intestinal infections, disease transmission, and mortality.
- Heavy-Duty Frame and Long Lifespan: Crafted with 3.0mm main wire and hot-dip galvanizing technology. Non-deformable frame resists ammonia corrosion for up to 20 years.
- Easy Automation Upgrade: Easily integrates with automatic trough feeding, nipple water lines, manure belt systems, and climate control pads.
Daily Maintenance
- Feed Trough Maintenance: Clean the Aluminum-Zinc feed troughs periodically to remove damp residual feed and avoid mold contamination.
- Drinking System Check: Inspect nipple drinkers and water pressure weekly to ensure uninterrupted water supply.
- Spring Door Inspection: Lubricate or check door springs between production batches for smooth catching operation.
- Disinfection: After broilers are harvested, remove plastic brooding mats, pressure-wash the galvanized wire frame, and perform complete house disinfection.
OEM / ODM Customization Services
- Custom Cage Dimensions: Tier capacity (3-tier, 4-tier, or ladder-type A-frame), custom length and width according to your house layout.
- Wire Thickness and Mesh Customization: Tailored wire diameters (2.2mm to 3.5mm) and custom bottom mesh sizes.
- Surface Finishing Options: Cold Galvanized, Hot-dip Galvanized, or PVC Coating in various colors.
- Full Automation Package: Turnkey solution integrating auto-feeding trolleys, manure belt systems, and cooling pads.
- Custom Branding: Custom OEM logo printing on Al-Zinc troughs and packaging boxes.
FAQ
Q1: Can this broiler cage be used for brooding chicks from Day 1?
A1: Yes. By adding our high-density plastic floor mesh (10x10mm) on top of the bottom wire, the cage safely accommodates day-old chicks without their feet getting stuck.
Q2: How does this cage design cut feed costs by 13%?
A2: The specialized front mesh limits excessive head movement while eating, stopping chickens from flicking feed out of the trough. Combined with shallow Al-Zinc trough contours, feed waste is virtually eliminated.
Q3: What is the capacity of one full set of cages?
A3: A standard 3-tier unit holds 60 adult broilers, while a 4-tier unit holds 80 adult broilers. Custom lengths can be produced for larger flock requirements.
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